Vw Dsg Gearbox



פולקסווגן מסבירה כיצד עובדת תיבת ה-DSG. I have a MY 2015 1.2litre 7sp DSG with 49000km on the clock. After approximately 25000km I was experiencing shudder in R, 2nd, 4th and to a lesser degree 6th. The clutch was changed and the shudder has now gone. The more worrying problem is that (. Many automobile manufacturers such as Skoda, VW, Porsche, and Audi use this model in their cars but under different names. For example, Porsche calls it PDK gearboxes while the name changes to DSG S-Tronic units for Audi models. Tiptronic Transmission. It is one of automatic transmission types that functions just like a manual gearbox. VW had a lot of bad press back then around DSG and few other incidents, and increased the transmission warranty to 5 years. It may or may not apply to your specific vehicle though – depending on the exact year, and when they started and stopped the offer. Link to press release; Again in 2002, Volkswagen produced the Golf R32 in Europe. It was the world's first production car with a dual-clutch gearbox (DSG) — available for the German market.Due to unexpected popularity, Volkswagen decided to sell the car in the United States and Australia as the 2004 model year Volkswagen R32.

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Vw Dsg Transmission Problems

Established in 1990A1 Clutches are the leading Clutch and dual mass flywheel specialists in the Midlands, we operate from multiple state of the art sites, we specialise in all makes and models of cars, high performance cars, 4 – 4s, light commercial vehicles, motor homes and even horse boxes. We consistently strive to offer our customers an unbeatable service and provide a 2 year / 18,000 miles warranty on all clutches supplied and fitted by A1 Clutches, leading the way in our industry. A1 Clutches are a specialist IMI Approved Repairer of 7 speed DSG VW gearboxes.

All of our technicians are highly skilled in their field and are continually trained in the latest procedures and practices. We operate a reliable collection and delivery service and can supply you with a free courtesy car whilst your vehicle is being repaired subject to availability.

Gearbox

We offer a free no obligation check on your clutch while you wait by one of our highly skilled technicians, this only takes minutes so there is no need to book. Call in TODAY to any of our branches during opening hours or call us. Please note all our calls are recorded for training purposes.

Our opening hours are: Monday – Friday 8:00am – 5:30pm, Saturday 8:30am – 3:30pm


General Information about this Transmission can be found in the Wikipedia entry. Additional information can be found in the Official Factory Repair Information and sources such as Bentley Publisher's VW SSP (Self-Study Program 851403) and Bentley Publisher's Audi SSP (Self-Study Program 951403).

Coding

  • When replacing this Mechatronic unit, simply copy the coding from the original Auto-Scan and paste it into the New Coding section of the replacement followed by clicking [Do it!].
  • If the original Coding is unknown, coding information can be found in the pop-up balloon within the VCDS [Coding-07] function.


Basic Setting

Prerequisites:

Vw Dsg Gearbox

  • Fluid Temperature 30..100 °C (86..210 °F), see Measuring Blocks, Group 019. (Fluid Level needs to be correct!)
  • Selector Lever in P
  • Ignition ON
  • Engine ON (Idling) for one minute or more
  • Brake Pedal operated (hold for the whole procedure)
  • Throttle Pedal not operated
  • Cruise control is switched OFF

NOTE: Be sure to perform the following steps in the sequence shown, followed by the defined test drive.

[Select]
[02 - Transmission]
[Basic Settings - 04]

Transmission Tolerances (Engaged Calibration)

Group 061
[Go!]

  • When you go to Basic Settings 061 and click GO the screen may look like this: Basic Settings 061
  • Wait until the numbers quit moving and the trans will quit making noises. Basic Settings switches to On when finished: Basic Settings 061

Wait until Basic Settings has switched to ON and all numbers have stopped moving. This may take one minute.

Transmission Tolerances (Synch. Point. Measurement)

Group 060
[Go!]

  • When you go to Basic Settings 060 and click GO the screen may look like this: Basic Settings 060
  • Wait until the numbers quit moving and the trans will quit making noises. Basic Settings switches to On when finished: Basic Settings 060

Wait until Basic Settings has switched to ON and all numbers have stopped moving.

Vw Dsg GearboxGearbox

Clutch Adaptation

Control Module Software Version < 0800:

Group 062
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Special notes.

  • When found in the early software level (0627/0628) (8N) Audi TT:
    • Basic Settings group 062 may take several minutes to complete. The final values may report: [18 | 18 | .285 | .24] and Basic Settings will report ON when finished.
    • If Basic Settings group 062 reports ERROR:| Group 062| Not | Available try test driving the vehicle and repeating at normal operating temp.

Internal Ref: ST?ID=66725 and E?ID=309867 Torrent parallels desktop for mac.

Control Module Software Version >= 0800 :

Group 067
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Clutch Safety Function)

Group 068
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Pressure Adaptation)

Group 065
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Steering Wheel Paddle Installation)

Group 063
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (ESP & Tip Cruise Control Installation)

Group 069
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

[Done, Go Back]
Switch off Ignition, wait 10 Seconds and switch it back on.
[Fault Codes - 02]
Check and clear fault codes after successful test.
[Close Controller, Go Back - 06]
Perform the Defined Test Drive.

Special Procedures

Defined Test Drive

Suggested test drive after replacing the mechatronic or successful basic setting.
Prerequisites:

  • Fluid Temperature 30..100 °C (86..210 °F), see Measuring Blocks, Group 019.
  • Do Not use Cruise Control.

Drive in Tiptronic Mode from stand still up to 6th Gear.
While doing that make sure to drive in Gears 3 or 5 for approx. 5 minutes and also in 4 or 6 for approx. 5 minutes.
The engine speed window for all gears is 1200 - 3500 RPM (for clutch calibration).
Perform one sharp braking followed by a full throttle acceleration (oil return check) while in Drive, Not Tiptronic Mode.
Evaluate creep and starting-off points.
Check for leaks.

NOTE: If the test drive cannot be performed in the recommended way or the necessary time, any remaining adaptations will be performed automatically during normal driving. Network monitoring for mac.

Special Notes

  • Some modules do not require the use if the [ON/OFF/Next] button. If an Error is displayed after clicking the button, or the Basic Settings status does not switch to On, let the selected group and procedure finish on its own.
  • It is normal for the transmission to make noise while the tolerances are adapting. Do not exit or abort the Basic Settings sequence prematurely if you hear clacking noises.
  • Customers with TDI's have reported that an RPM range of 2000-2500 rpm is sufficient.


Vw Dsg Transmission Service Cost

Replacement

Vw Dsg Gearbox Oil

Replacement Mechatronic units should be ordered by VIN based on PR Codes to confirm vehicle compatibility.

Vw Dsg Gearbox Review

  • Run and save a complete Auto-Scan and save it prior to Mechatronic unit removal. See the Online Manual Auto-Scan.
  • Enter the original Coding into the New Coding section of the replacement controller.
  • Complete Basic Settings
  • Complete the Defined Test Drive

Vw Dsg Gearbox Problems

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